Motor Load Types

Motor Load Types, Common Application and Energy Considerations with VFD

Variable torque, constant torque and constant power are three basic load types for motor-driven systems. Pls see below common applications for which VFD may be considered and associated energy considerations for each of these load types.

Motor Load Type Load Curve Common Applications Pictures Energy Considerations
1

Variable Torque Load

Power [hp] varies as the cube of the rotational speed

Torque varies as the square of the rotational speed

  • Centrifugal fanss
  • Centrifugal pumps
  • Blowers
  • Axial fans
  • HVAC systems

Lower speed operation results in significant energy savings as shaft power of the motor drops with the cube of the rotational speed

2

Constant Torque Load

Torque remains constant at all rotational speeds

Power [hp] varies directly proportional with rotational speed

  • Mixers
  • Conveyors
  • Compressors
  • Printing presses

Lower speed operation saves energy in direct proportion to the rotational speed reduction

3

Constant Power [hp] Load

Develops the same power [hp] at all rotational speeds

Torque varies inversely proportional with the speed

  • Machine tools
  • Lathes
  • Milling machines
  • Punch presses

No energy savings at reduced speeds; however, energy savings can be realized by attaining the optimized cutting and machining speeds for the part being produced; a time limiting switch device controlling no load operating time saves energy, too

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